Revolutionizing Maintenance with Sulzer’s AI Solutions
With innovative solutions and tailored expertise, Sulzer has established itself as the preferred partner for the optimization and redesign of business workflows. Our clients benefit from a sustainable increase in efficiency and competitiveness.
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Introduction
In an era where the automation and digital networking of systems are becoming increasingly complex, the maintenance of these systems poses significant challenges. The shortage of skilled labor, coupled with the need for continuous training and growing maintenance costs, has made it imperative for companies to seek innovative solutions.
Sulzer GmbH has emerged as a trusted partner for top companies in the industry, providing cutting-edge IT solutions and business consulting to shape their digital transformation. This success story highlights how Sulzer’s AI-driven maintenance system has revolutionized maintenance processes, leading to substantial cost savings and operational efficiency.
The Challenge
The maintenance of complex and various machines requires specialized technical expertise. The increasing complexity of these systems, coupled with the rapid evolution of technological standards, necessitates continuous training for technicians. However, the ongoing shortage of qualified specialists poses a significant challenge, leading to potential delays in rectifying system failures and jeopardizing business continuity. Additionally, the financial outlay for training technicians, increased maintenance and repair times, and the purchase of specialized equipment and software is considerable.
The Solution
Sulzer GmbH addressed these challenges by implementing an AI-driven maintenance system that leverages knowledge from manuals, training documents and error databases. This system allows users to ask questions about the system via a browser on any device. The AI filters out relevant information and makes it available in the app, along with document references.
This innovative solution enables technicians to access essential information quickly, significantly reducing the time required to search for relevant data.
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ROI
Key facts:
- Cost reductions
- OEE improvement
- Knowing vs. guessing
- Cash Flow improvement
OEE improvement
- Less machine downtime
- Continues improvement through learning application
- Quality improvement with correct repair
Spare part expense reduction
- No unnecessary/wrong spare part exchange
- Less spare part turnaround
- Avoid damaging parts due to wrong actions/trials
Expedited freight savings
- Avoiding expedites for spare parts
- Less customer expedites with higher OEE
- Early detection of correct parts needed
External supplier service expense
- Reduction of external technician costs
- Waiting for service impacts OEE
- Problem clearly identified for ext. tech
Inventory reduction
- Working capital improvement
- Cash Flow impact
- Controlled cost center planning possible
Customer Benefits
The cooperation with Sulzer has provided numerous benefits to customers:
Conclusion
Sulzer GmbH’s AI-driven maintenance system has revolutionized the way companies approach maintenance of machines. By providing technicians with quick access to essential information, the system has significantly improved maintenance quality, reduced system downtimes, and resulted in substantial cost savings. The success of this innovative solution underscores Sulzer’s commitment to customer success and its ability to shape the digital transformation of top companies in the industry.
Discover why top companies in the industry rely on Sulzer for efficient maintenance and digital transformation. Join the journey towards operational excellence with Sulzer’s proven expertise and cutting-edge solutions.
The future of maintenance: AI is revolutionizing the industry
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